Above: The 30-amp 5-stage PWM (pulse width modulation) solar charge controller with LCD display – click to enlarge. Next: Read about how Truck Camper Magazine and Team Emerick install the Zamp Controller, finish the install, and test the solar system. The experts here at AM Solar can help you install solar panels on any RV, Trailer or other rig you bring us. Every few hours, Angela noted the battery voltage readings on the built-in LCD screen. RV Master Techs has been doing solar panel installations for almost a decade and is a leader in the RV repair and consignment industry. Founded in 2007, TCM is the RV community's number one source for news, reviews, guides, newbie advice, destination ideas, maintenance recommendations, modifications, and more. After asking, “Are we sure about this?” a few dozen times, we drilled the hole. If you’re installing flexible solar panels, the same process applies in the section above – simply glue them to the RV roof using the adhesive recommended by the panel manufacturer. By disconnecting the battery bank cables in this order, you prevent the possibility of electric shock during the installation. Take a look at some of the installations we have done and consider giving us a call if you would like us to set up your RV with solar … For what we were looking for, it was perfect. During our experiment, Angela monitored the Zamp ZS-30A solar charge controller. Since we wanted to leave room for adding more panels in the future, we placed the single panel where it would fit best and work in a two or three panel installation. When we told Tom about our solar panel system, he offered to help. You can also get tilting hardware, make custom brackets, or use brand-specific hardware like Renogy’s brackets. Everything in life has compromises. Our neighbors keep an eye on the homestead, and the HOA keeps the snow, leaves, and lawn in check. RV Master Techs has installed a countless amount of solar panels on motorhomes here in Arizona to include: Glendale, Scottsdale, Peoria, Surprise, Tempe, Chandler, Gilbert, and surrounding areas. To properly challenge the solar and battery system, we operated the camper as normal, charging the laptops daily, using the propane furnace in the morning, and running interior lights and fans as needed. The junction box was then screwed into the roof with stainless steel screws. We’ve connected the solar panels to the combiner box, ran wire inside the RV to the location we are going to mount the solar charge controller, and installed a solar panel disconnect switch. The MSRP for the Zamp Deluxe 150 Watt RV Solar Kit is $899. For the installation of the Zamp solar panel system, we visited Tom and Pat Emerick. In addition to what’s included with the kit, you’ll need to add a battery to make this a functional system … After that, get on the roof get it exact measurements. The number of solar panels and watts you will need will depend on your electronics usage in your RV meaning if you have the usual coffee maker, hair blower, a microwave perhaps, and a TV the estimated wattage you will need is between 400 to 600 watts of solar panels. Once you know the size of system required for your needs, it takes some planning to correctly mount the panels on the roof of the RV. This allows us to turn off the water, drain the plumbing, adjust the thermostat, lock the doors, pack the camper, and go. As he explained, the solar panel system would preserve more of the power it collected from the sun if the wire lengths between the panels, junction box, controller, and batteries were kept to a minimum. Gorilla tape was used to hold the panel wiring to the inside upper panel. All Rights Reserved. Above: Michael Emerick applying Sikaflex 715 around the 8 gauge wire, Above: Caulking the junction box tight to the roof. Safety is your number one priority so remove all batteries cables before you do anything. Available Wattage: 90, 140 | Weight: 39.8 lbs | Dimensions: 42 x 24.5 x 4.5 in. You’ll still want to install the appropriate mounting bracket to your solar panel. Simply search “RV solar mounting hardware” to explore your options. If your RV roof is made of fiberglass, you luckily do not need to drill holes into your roof to mount your solar panels. During this period of time, the solar charge controller was in bulk charge mode sending the highest voltage the installed solar panel and charge controller were rated for. The guide details everything you need to install a campervan solar panel system. The following are the 2020 TCM Readers’ Choice Nominees for Best Truck Camper, Best... We have discovered the most sweltering truck camper on planet Earth. nuCamp RV has produced a video showcasing the 2021 Cirrus 620. These results impressed us, especially considering the fact that the weather had varied during our experiment between full sun and partly cloudy. With Team Emerick on board, we were ready to go. When the screws were in, Sikaflex 715 was used to cover the solar panel bracket feet. We installed a Zamp Deluxe 150 Watt RV Solar Kit (ZS-150-30A-DX). Above: The connectors and resettable circuit breaker was included in the kit. With the hole drilled, the 8-gauge wire was fed into the camper and underlying wardrobe through the hole. For efficiency, we decided to place the single panel and junction box on the driver’s side front. Above: Crimping the connections – click to enlarge, Above: Shrink wrapping the crimped connections with a heat gun. With the panel now on the roof, we connected the 8-gauge wires to the Zamp … At 7:00am every morning, the battery voltage read between 12.0 and 12.2 volts. Simply search “RV solar … The camper needed routine maintenance, and lacked amenities and features we could add, study, and document for the magazine. How to install a 12v Solar Panel System. We prepared the solar panel for installation by screwing the solar panel feet brackets to the panel. Farewell furnace! We offer complete RV solar panel system installations for travel trailers, off the grid campers, fifth wheels, toy haulers, and RV … You can disable footer widget area in theme options - footer options, How to Mount Solar Panels on Your RV: Step by Step Installation, 2020 DIYRVLiving.com. Securing the solar panel to the roof was next. https://www.renogy.com/blog/installing-solar-panels-on-your-van-or-rv A system like this will cost around $4,700–$5,700 total. Precision RV - Marvin Braun (206) 276-2462 Panels must be mounted to avoid shading from the air conditioner, TV antenna and storage pods. 2020 Truck Camper Readers’ Choice Nominees. We prepared the solar panel for installation by screwing the solar panel feet brackets to the panel. Then Gordon and Angela kill two batteries, and learn an expensive lesson; Installing A Solar Controller. Once everything is set, your panels will be unmovable – and the great news is you’ll have no additional holes in your roof to monitor for leaks. The first step toward installing solar power is doing a power-consumption survey of your motorhome; figuring out the cumulative amp-hours (Ah) or watts being used during a typical outing, or over an extended period of time. If the wrapping paper can fly off, the photo will, too. If what you are in search of is a highly reliable solar 12-volt battery charger, then this 100-watt mono-crystalline solar starter kit from Renogy should be one of your choices. Install your Inverter (Optional) If you want to use your AC appliances like your microwave, laptop, … Pretty simple so far, as we have basically just brought the power produced by the rooftop-mounted solar panels inside the RV. This is the most common type of mounting bracket that comes in RV solar kits. Between the Arctic Fox and the Adventurer, Tom is always working or modifying something. Sun city Solar is the most professional solar company in Southern California. The most common RV roof type is rubber, made out of a material known as EPDM or TPO. That’s the good news. WindyNation 400 Watt Solar Kit. The sheet of rubber lays over a layer of wood, so the best way to mount solar panels to this type of roof is to screw them in with lag bolts. Absorption charge mode charged the battery bank to 100%, decreasing the current as the battery reaches 100%. |. First, we went to the battery compartment and disconnected our camper battery bank. With over 20 years of … Then the panel was carefully flipped over and placed into its previously determined position on the forward driver’s side. If you want to be able to run absolutely everything using only solar power, you will need a system … The … These were the lowest readings gathered during our experiment and occurred as we were running the heat to take off the morning chill. Above: The wiring inside the Zamp junction box. Simply apply VHB – Very High Bond – tape, which will be almost impossible to remove when applied correctly. The shrink wrap was strongly recommended by Tom to protect the crimped connections from the elements. I usually see this product being incorporated in a good Renogy flexible solar panel review considering its effectiveness and high satisfaction rating.This is an excellent choice, especially if you aim to choose the right RV solar panels. Precision RV is a recognized leader in RV Solar Installations nationally. Once the locations for the roof mounted solar panel and junction box were determined, we moved inside the camper to plan where the Zamp solar controller should be mounted. Full-time RV'er Marvin Braun can help you with your RV Solar needs today! Solar + Battery Powered RV Air Conditioning: Off Grid AC?. Then, we measured the dimensions of the Zamp 150-watt solar panel. Since this was our first time installing a solar panel system, and we regularly stop for photography and note taking, we gave ourselves a full day. Then it was time to do something we would otherwise never do; purposefully drill a hole in the camper’s roof. This method works whether you have tilting or non tilting mounting hardware. You can also get tilting hardware, make custom brackets, or use brand-specific hardware like Renogy’s brackets. Again, stainless steel screws were used with a dab of Sikaflex 715 to secure the panel to the camper’s roof. One thing you want to avoid when mounting solar panels to a rubber roof is you do not want to use VHB tape as recommended by some RVers. Tom recommended using this area to run the wires from the junction box on the roof to the solar controller below. This DIY Camper Solar System Guide is a multi step, complete educational series that by the end, you will know what all of the parts of a solar system do, how they work together, what you'll need for YOUR specific system… Save my name, email, and website in this browser for the next time I comment. The simplest solar panel mounting hardware is known as a Z-bracket. An additional panel could later be placed on the passenger’s side front leaving just enough space between the panels to walk and inspect roof seals. Even before the project camper arrived, we acquired a 150-watt Zamp solar panel system and solar controller. Then you will map out where the bracket feet will land, clean the roof and foot with alcohol, wait for it to try, and then install the VHB tape per the instructions. As Gordon drilled, rubber TPO, luan plywood, several inches of closed cell foam insulation, and more luan plywood came up. This is because the top of your roof is simply a sheet that can peel off if the glue becomes detached enough. It was a non-slide hard side floor plan – our personal preference. At the time, we were camping in a Northstar 8.5 Arrow U with a 150 watt Zamp solar panel and controller, one Group 27 battery, and all LED interior and exterior lighting. It also applies to the shore power if you have them on at the moment. Truck Camper Magazine installs a 150 watt Zamp solar panel system on their project camper and takes a big step towards cutting the cord and camping off-the-grid. This includes all installation components. Latest: Hottest Camper on Earth and Readers Choice Nominees. Sample RV solar kit cost as of January 2020. For a complete step by step guide check out our detailed guide on how to install solar panels on RVs, campervan and motorhomes. Copyright © 2007-2020. Best Flexible Panel Solar RV Kit. 180 Watt Monocrystalline Solar Panel with 12 Amp Charge Controller How much does RV solar installation cost? We even watched a couple movies at night with the installed television and entertainment system. For example, A True Solar Power Package Can Now Be Included With Your New Keystone RV . He and his son, Michael, have also refurbished an older Adventurer truck camper. This will eliminate any possibility of you getting an electric shock while installing the solar system. Between 10:00am and 12:00 noon the battery voltage read 14.6 or 14.7 volts. Get Rv Solar Panels Installed. It would be like taping a picture frame to wrapping paper that has been stuck to your wall. Other than loading up and filling with water, we are not permitted to work on our rig, or park it overnight. Sikaflex was then applied to the bottom edges of the junction box before the junction box was placed into position above the 8-gauge wire. Above: The solar panel bracket feet being secured onto the roof. Giosolar 200 watt kit + 20 amp charge controller + cables . Above: Pat and Tom Emerick helping Gordon get the solar panel on the roof, Above: Attaching the feet brackets onto the panel. After the experience, we recommend blocking off at least a full day for the task. Tom was pleased that the wire run distances between the solar panel, junction box, and solar controller would be kept as short as possible. By early to mid-afternoon, the single battery had reached its float charge of 13.1 volts. Tom is a retired Plant Facility Manager from Allen Organ, and happens to own an Arctic Fox 990. Once drilled, the hole would pass the 8-gauge wire from the junction box down through the wardrobe to the solar controller. That panel is rated at 100 watts at peak efficiency – meaning on a 78 degree cloudless day at solar … We considered several factors including (a) where we wanted the controller to be located, (b) where it would be easiest to run the required wiring, and (c) avoiding propane lines, heat ducting, and plumbing. Above: Removable panel in our wardrobe closet where we ran wires from the junction box. Then the hole would be filled with Sikaflex 715, the same roof sealant used on the rest of the camper roof, and covered with the junction box, itself sealed with Sikaflex 715. Above: Gordon positioning the junction box after Sikaflex has been applied. When a battery is on float charge, it is fully charged and maintaining its full charge from the solar panel. Above: The diagram in the Zamp instructions for the install – click to enlarge. If you have a large budget ($3000+), you can most likely skip this step. Above: The Northstar 8.5 Arrow U in the Outer Banks during the solar test – click to enlarge. To connect the wires, we used the crimp connectors included in the Zamp kit and shrink wrapped the crimped connections with a heat gun. Many new RVs on the market even come pre-wired for solar power. That said, we do not anticipate needing more than one 150 watt panel. We knew we needed to drill this hole, but it was still somewhat terrifying to see it happen. After nixing a few locations that conflicted with the above requirements, we found an inset panel area under the wardrobe closet. Getting to the point of having freedom from the need to be connected to shorepower, or from cranking up a generator for hours at a time when boondocking, requires taking a close look at one’s energy needs. Solar Power: Solar panels are sold in varying sizes, but a 100 watt panel is a commonly found size – particularly for RVs. This system is nearly identical to the one in the Northstar and, with the three-port solar panel junction box, would allow us to upgrade to two panels (300 watts) or even three panels (450 watts) in the future. Tom and Pat’s sons, Donny and Michael, also volunteered to help with the installation. If you’re looking to DIY install your RV solar system, you’ll need to know how to mount solar panels to your RV roof. If you have a smaller budget, then this may be the overall limiting factor of your RV Solar system. They are expert designers with a "get it done right" the first-time attitude. You don’t need holes for flexible solar panels! This kit includes a 150 watt Class A mono-crystalline solar panel, a 30-amp 5-stage PWM (pulse width modulation) solar charge controller with LCD display, 25-feet of 8 gauge wire, a three-port solar panel junction box, and all required nuts, bolts, washers, fuse holders, fuses, splice connectors, and ring connectors. Built for your RV, camper, trailer or van, Colorado Standby can help with your solar needs. Not all panels … We normally keep our rig in a storage lot, which costs us about $50 a month, and work on it at friends’ houses, or industry venues. Above: The wiring inside the Zamp junction box. Most single or double panel solar panel systems are installed by professionals who regularly install solar panels in a few hours. Last Spring we attempted an impromptu experiment to see how long we could camp without 110 volt shore power. RV Solar Components. This kit includes physically flexible solar panels that can be mounted on the curved roof of any RV. We’ve written it to suit any size of system… Among the best solar panel kits for RVs… Once the screws were in, Sikaflex was applied to the base of the junction box, and smoothed out for consistent coverage by hand. The simplest solar panel mounting hardware is known as a Z-bracket. Y… Run It All. You’ll need mounting brackets to attach to the glass solar panels, and then you will screw them directly into your roof, being careful to place them in a way that avoids shadows and doesn’t interfere with the use of your other roof accessories. The camper should also be disconnected from 110 volt shore power. Above: Drilling the hole in the roof for the 8 gauge wire. The bad news is that our HOA doesn’t permit us to keep our truck camper rig in front of our house for more than a few hours. All rights reserved. It is mainly because of its abilit… A third panel is not likely, but could be added on an available space towards the rear of the camper roof. We took off the main negative cable and then the main positive cable. This would be a relatively convenient location for daily observation, was directly underneath the planned junction box installation point, and was suitably distant from anything that would interfere with it. With a never-ending goal of living as simply as possible, we live in a HOA townhouse community. It measured 26.5” wide by 58.25” long. No widgets added. The installers know what to do and work without any … If you like the WindyNation approach of a complete kit but our top … On the back wall of our wardrobe closet, we discovered a removable panel where the original manufacturer ran wires for the entertainment system. Even on cloudy days, the system reached float charge, but did so later in the day. A few months later we found a decade old camper in Oregon that fit our requirements for a camper project. Then Sikaflex 715 was applied into the hole at the point where wire emerged. This is the most common type of mounting bracket that comes in RV solar kits. Above: Gordon and Tom checking and re-checking the wiring. Colorado Standby now offers RV solar panel installation & kits. Home » Truck Camper Mods » Camper Projects » Installing a Solar Panel System. Tom had us check and re-check these wire connections with a multi-meter to make sure they were done correctly. Had we not found this removable panel, we would have carefully tacked the wires from the junction box to the side cabinet wall with plastic cable tacks. Once they are screwed in, you’ll want to cover each hole with Dicor or another RV-safe self leveling lap-sealant. Given its impressive performance on the Northstar, a Zamp solar panel system was high on the list for our new-to-us camper. The mounting hardware you’ll use for installing solar panels on your RV too depends on what type of panels you have (tempered glass or flexible), what type of roof you have (typically a rubber/TPO roof or fiberglass), and whether or not you need your panels to tilt. With the panel now on the roof, we connected the 8-gauge wires to the Zamp junction box including the corresponding positive and negative wire connections. RV Solar Panel Installation While an RV solar system is simple to maintain once it’s installed, getting it set up isn’t as simple as slapping some panels on top of your RV and calling it a … Simply use the adhesive recommended by the solar panel manufacturer to glue the panel to the roof. Above: 25-feet of 8 gauge wire was included in the kit – click to enlarge, Above: A three-port solar panel junction box was also included in the kit – click to enlarge. RV SOLAR INSTALLERS. 190 Watt Solar Panel … Again, we only anticipate needing one 150-watt panel given our positive experience with the 150-watt installation on the Northstar, and similar experiences with other solar-equipped truck campers. Solar power is also completely silent unlike a generator, and maintaining your RV solar panels is easy once everything is set up. Once the controller detected the battery bank was at 85% charge, the controller changed to absorption charge mode. Fortunately, our eleven-foot floor plan offered plenty of roof real estate options to place a panel of this size. Next we connected the wire leads from the Zamp solar panel to the corresponding wires from the junction box. If you are trying to find an RV Solar Panel Installation Company, you can count on Bob's RV Solar Panels to match you with professionals in your area who can take care of your solar panel … Built-In LCD screen bracket to your solar panel for installation by screwing the solar test click... Campervan and motorhomes system reached float charge, it was still somewhat to. The installed television and entertainment system performance on the list for our new-to-us camper shock during the solar system was. 12.0 and 12.2 volts Sikaflex has been applied system, we were looking for, is... Gordon positioning the junction box down through the hole at the point where wire emerged wrapping paper that been... 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